We have a special department separate from production to keep Grupo Denim as a leading force in both assembly & laundry developments for the marketplace. This includes fashion construction as well as new engineered finishes to keep us ahead of our competition for innovation.
Our product development location has spawned several new partnerships both in chemical & fabric resources that have pushed Grupo Denim to the forefront of the apparel industry on technology.
We depend on this highly qualified department on the design, digitalization, and pattern markers to ensure the quality of the finished products to meet our customers’ standards. We use the latest tools the CAD/CAM/3D software from Gerber Technology, Accumark Suite V2024.2.
Our MP+ 1800 Gerber plotters guarantee the best precision & velocity to print production markers. This system also allows us to receive & process information generated from other systems such as: Micromark, Lectra Investronica, Assyst, etc…
Fabric is 100% inspected upon receipt.
Our cutting department controls an inventory rack system that allows for precise allocation of each roll & fabric type to expedite each roll through the cutting process. Grupo Denim can store 1,700,000 yards of fabric using this carefully controlled inventory rack system.
We cut with an integrated quality system that includes fabric audits, marker review, and spreading/cutting audits.
We can handle any kind of material from 5 to 15 oz and manage most if not all current workwear, fashion denim, or FR woven materials (denims, ducks, canvas, twills, stretch, tri-blends, 2-way / 4-way stretch, etc..)
We have the capacity to cut 1,200,000 garments per month using 6 separate cutting tables & 45 manual cutting machines
Grupo Denim is capable to produce a wide range of styles including Dungarees, Carpenters, Fashion Jeans, Jackets (lined & unlined), Workwear items (coveralls, bibs, utility pants, lined/unlined items), Twill Pants with ½ or full elastic waistbands, as well as contour waistband bottoms, and Work Shorts. We couple this flexibility in the construction of garments with the ability to sew many fabrics including stretch denims, twills & canvas, polyester blends & nylon blends.
Our total sewing capability is 1,000,000 garments on a monthly basis. We own and operate a total of 7 sewing lines in “La Laguna”, Mexico.
Tajima embroidery machines (18 as of Jan 2025) are used in our Mexico operations, we use them to apply embroidery designs successfully into many locations on our bottoms and tops business models. The software Embroidery Design Studio e4.5 by Wilcom, allows us to create most, if not all designs for our clients (including items within the uniform business / company specific logos).
Our Laundry’s production area has a total of 28 wet process machines consisting of 900 & 1200 lb. capable machines. Grupo Denim’s total output from these 28 machines is 1,200,000 units per month.
We can achieve the most sophisticated garment dry process (laser or manually) finishing details plus wet process methods such as difficult enzyme washes, Sand washes, Stone wash, Bleach wash, Acid wash, and many others; as trends change so does Grupo Denim’s capabilities.